Flat Bread Production Line Redesign & Support
A flatbread factory was bogged down by constant mechanical failures — stretched oven chains, overheated motors, slipping belts, and inefficient dough stretchers. Previous suppliers had offered no real support, leaving the client frustrated and losing money.
We performed a clear root-cause analysis:
- Heat exposure weakened the oven chain’s spring tensioners.
- The motor reducer was undersized and misaligned.
- Flat drum geometry caused belts to drift.
- Non-standard roller materials reduced grip during dough stretching.
Then we redesigned every key component:
- Replaced the tensioning system with heat-resistant materials
- Installed and aligned a properly sized motor reducer
- Used convex drum geometry to stabilize belt tracking
- Upgraded roller materials for consistent performance
To ensure long-term reliability, we provided material sourcing guidelines in line with food-grade requirements.
The Result:
The entire line became stable, efficient, and reliable. Downtime was drastically reduced, productivity increased, and with our ongoing support, the client now operates with confidence.
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